Turnkey 5,000-Ton Apple Storage Facility with DCA
A turnkey 5,000-ton apple storage facility combining twenty independent 250-ton chambers, industrial refrigeration, gas-tight construction and dynamic controlled atmosphere technology.
Project objective
The customer required a facility capable of separating apple varieties and batches, extending the sales window and preserving product quality under precisely controlled temperature and atmosphere conditions. The chamber structure also had to support operational flexibility: opening one 250-ton room does not disturb the atmosphere in the remaining chambers.
Turnkey engineering scope
PIR insulation circuit, sealed penetrations and specialized gas-tight chamber doors.
Two independent cooling systems, chillers, air coolers, hydraulics and outdoor heat rejection.
DCA equipment, nitrogen and CO2 management, gas analysis and chamber distribution.
Agrovent control cabinets, chamber control, alarms, monitoring and commissioning.
Twenty 250-ton rooms with container stacking up to approximately 10 metres.
Design, procurement, installation, commissioning and service support.
Why this project matters for a new facility
The completed system demonstrates how refrigeration, chamber construction, gas equipment and controls must be designed as one operating architecture. The reported investment was slightly below US$2 million for this particular project. It provides a real scale reference, but it is not a universal cost per ton or a current quotation.
Location, climate, new-build or retrofit conditions, chamber size, daily intake, atmosphere specification, local construction cost and equipment redundancy can materially change the final budget.
Compare regular cold storage, CA, ULO and DCA technologies
Planning an apple storage facility?
Send the country, crop varieties, required capacity, chamber size, daily intake and target storage period. We will outline a suitable technical concept and the inputs required for a preliminary budget.
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